This workstation is specifically designed for processing complex pipelines and profile structures, and is widely used in the manufacturing of battery trays for electrical vehicles, fuel tanks for aerospace, superstructures of ships, and frames of special vehicles. The workstation is dedicated to high-strength aluminum alloys such as 6061 and 5083, and adopts the robot MIG (Metal Inert Gas Protection Welding) welding process. The core equipment includes high-degree-of-freedom (more than six axes) welding robots, high-precision dual-axis linkage positioners, intelligent welding power supplies, and intersection line programming software systems, and is matched with ER5356 or ER4043 aluminum-silicon welding wires.
The core difficulty of the project lies in addressing the continuity and accessibility of spatial weld seams when multiple tubes intersect, as well as the unique issues of thermal cracking and deformation control in aluminum alloy welding. The most prominent feature of this workstation is the integration of 3D visual scanning and adaptive trajectory correction technology, combined with precise coordinated movement of the positioner, which enables non-teaching, fully automatic, and one-time continuous welding of spatial intersecting curve weld seams. This breakthrough overcomes the bottlenecks of low efficiency and unstable quality in traditional manual or segmented welding.
This solution successfully helped the client overcome three major challenges of complex aluminum alloy frame structures: poor welding consistency, high dependence on skilled welders, and long production cycles. It increased the welding automation rate of such products to over 95%, significantly improving structural strength and sealing, and provided reliable assurance for the mass production of lightweight safety structures.
Welcome to contact us
EN
